Machine Operator - Universal Pass-Thru

Position Summary The Machine Operator Universal Pass-Thru Auto Insertion is responsible for setting up, operating, monitoring, and maintaining computer-controlled auto insertion equipment used to populate printed circuit boards.

This position follows manufacturing process instructions (MPIs), shop packets, bills of material (BOMs), component placement information, and equipment programs to ensure the correct components are loaded and inserted in the proper locations and orientation.

The Machine Operator performs required first-piece and in-process inspections, records production activity, troubleshoots routine insertion and component-verification issues, and supports safe, efficient completion of production orders.

Essential Duties and Responsibilities Machine Setup and Job Preparation Start up, initialize, and set up Universal Pass-Thru auto insertion equipment in accordance with approved manufacturing process instructions and safety requirements.Select and load the machine program that matches the printed circuit board (PCB) number, product description, and shop packet for the order being produced.Compare component IDs in the machine program to the BOM and update or bypass components as required to match the shop packet.Configure board circuits and program steps for complete or partial panels, verifying that required components and circuits are enabled before production.Verify feeder assignments, component part numbers, and polarity, including physical checks of non-permanent feeders and radial-machine feeders as required.Load and remove components from VCD and radial feeders, ensuring components are properly aligned, secured, and oriented for insertion.Verify panel orientation against the machine board graphic and load panels correctly onto the conveyor.

Production Operation Set up and operate multiple computer-controlled insertion machines used to populate printed circuit boards, including VCD and radial insertion equipment.Run the initial panel for the production order and complete the required First Piece Inspection (FPI) before entering the full production quantity.Monitor machine operation and panel flow throughout the run, replenishing components and correcting routine process errors as needed to complete the order.Repeat required program verification and setup steps on subsequent machines in the process line when the product requires multiple insertion operations.Perform equipment shutdown in accordance with approved procedures at the end of production or shift as required.

Quality and Inspection Perform the required First Piece Inspection after all components for the applicable operation have been inserted and before full production proceeds.Visually inspect panels throughout production and as they complete for proper assembly, component placement, polarity, and other visible defects or issues.Verify that the correct components are being used by comparing machine information, BOM requirements, part numbers, feeder locations, and com...