Torque Engineer

Position Summary

The Torque Engineer is responsible for ensuring the integrity, reliability, and compliance of bolted and threaded joint assembly processes throughout manufacturing operations.

This position leads joint studies and torque analysis, audits torque-controlled assembly processes, manages torque tooling calibration programs, and drives continuous improvement initiatives to ensure product quality, safety, and customer satisfaction.

The Torque Engineer serves as the subject matter expert for torque application, tightening strategies, joint design evaluation, and torque tool performance, working closely with Quality, Manufacturing, Product Engineering, Operations, and Suppliers.

Key Responsibilities

Joint Analysis & Validation


* Conduct joint studies to evaluate bolted assemblies and determine optimal fastening strategies.


* Develop and validate torque specifications based on engineering requirements, joint characteristics, and industry best practices.


* Perform torque-tension correlation testing and joint characterization studies.


* Analyze the effects of lubrication, coatings, material variation, and assembly processes on fastening performance.


* Support design reviews by providing recommendations on joint integrity and fastening reliability.

Torque Process Auditing


* Audit manufacturing torque processes to ensure compliance with company standards, customer requirements, and quality management systems.


* Evaluate assembly stations for proper torque application methods, tooling suitability, and process controls.


* Verify traceability, data collection, and error-proofing systems related to torque-controlled assemblies.


* Identify process gaps and lead corrective actions to improve assembly quality and reduce defects.


* Develop audit checklists, procedures, and standard work instructions for torque-critical operations.

Tooling Calibration & Management


* Own and maintain the calibration program for torque tools, transducers, analyzers, and associated measurement equipment.


* Ensure all torque tools are calibrated according to established intervals and quality standards.


* Coordinate with internal and external calibration service providers.


* Maintain calibration records and ensure compliance with ISO 9001, customer, and regulatory requirements.


* Monitor tooling performance, investigate failures, and implement preventive maintenance strategies.

Continuous Improvement


* Lead root cause investigations related to torque failures, joint failures, and assembly defects.


* Apply statistical methods and data analysis to improve process capability and fastening reliability.


* Develop and implement continuous improvement projects that improve first-pass yield and reduce warranty risks.


* Support PFMEA, Control Plans, and risk assessments for torque-critical assemblies.


* Train operators, technicians, and engineers on torque best practices and...