Machine Operator

The Machine Operator is responsible for setting up, operating, and monitoring winding machines used in the production of transformer coils.

This role requires a strong understanding of winding techniques, precision, and the ability to interpret work orders and technical drawings to ensure that coils are wound to the correct specifications.

Compliance with all safety requirements, product quality standards and company policies are essential functions of this role.

The weekend hours are Friday-Sunday 5:00AM to 5:30PM.

Set up and operate automatic or manual winding machines to wind copper wire for transformer coils.

Load wire reels, adjust guides, tensioners, and traverse mechanisms to ensure consistent winding.

Monitor machine operation to detect malfunctions or defects and make adjustments as necessary.

Interpret work orders, blueprints, and technical drawings to determine coil dimensions, wire size, turns, insulation layers, and winding patterns.

Apply insulation and taping materials between winding layers as specified.

Ensure proper layering, spacing, and alignment throughout the winding process.

Inspect finished windings for defects, dimensional accuracy, and conformity to specifications.

Use measuring tools (calipers, micrometers, tape measures) to verify coil dimensions.

Record data on production logs, quality reports, or digital systems.

Perform routine maintenance on winding machines, such as lubrication and minor adjustments.

Report equipment issues, safety hazards, or nonconforming materials to supervisors promptly.

Work with engineers, material handlers, and quality control personnel to resolve production or quality issues.

Participate in training programs and continuous improvement initiatives.

Following all safety protocols which includes wearing appropriate personal protective equipment (PPE), respirator, glove, safety glasses, etc.

Maintain safe, clean, and orderly workstation and area.

Other duties assigned as needed.