Quality Technician

Position Summary

Molex ADS is seeking a detail-oriented Quality Technician with hands-on metrology and First Article Inspection (FAI) experience in high-reliability connector and cable assembly manufacturing.

This role executes connector-specific FAIs, performs dimensional and electrical inspections, operates metrology equipment documents traceability and calibration records, and supports continuous improvement to ensure connector performance and customer compliance.

Key Responsibilities

Perform First Article Inspections (FAI); compile AS9102-style FAI packages and customer-specific FAI documentation.

Interpret engineering drawings with GD&T to determine critical-to-function (CTF) features and define measurement strategies for connector geometries.

Maintain, verify, and control inspection fixtures, gages (pin/plug gauges, crimp nests), and test jigs; identify out-of-tolerance tools and coordinate calibration or replacement.

Maintain calibration and traceability records in accordance with ISO 9001 / AS9100 and customer requirements; support internal and external quality audits.

Prepare inspection plans, FAI checklists, inspection travelers, nonconformance reports (NCRs), and disposition recommendations; escalate critical issues to engineering and customers.

Perform Measurement System Analysis (MSA) / Gage R&R for connector-critical features and key test equipment.

Use SPC methods to monitor key characteristics; prepare control charts and drive corrective actions.

Train operators on inspection methods, gage usage, connector acceptance criteria (IPC/WHMA-A-620), and proper handling to avoid FOD and contamination.

Support root cause analysis and corrective/preventive actions for connector-specific failures.

Required Qualifications

High school diploma or GED required; Associate degree or certificate in metrology, manufacturing, inspection, electronics, or related field preferred.

2+ years hands-on inspection/metrology experience in connector, cable assembly, or precision interconnect manufacturing (or equivalent military experience).

Experience performing FAIs and preparing AS9102-style packages.

Experience with CMMs and inspection software (PC-DMIS, Zeiss Calypso, PolyWorks) or programmable portable arms.

Ability to read and interpret engineering drawings and apply GD&T to inspection planning.

Strong attention to detail, problem solving, and written/verbal communication skills.

Preferred Qualifications

Previous experience in aerospace/defense connector inspection and knowledge of common connector specifications.

Certification: ASQ Certified Quality Inspector (CQI), IPC 620 trainer/inspector, or equivalent.

Experience with SPC tools and MSA/Gage R&R execution.

Experience with ERP/eQMS systems, drawing revision control, and FAI submission workflows to customers.

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