Assembly General Services

ESSENTIAL DUTIES AND RESPONSIBILITIES:
• Standing continuously on cement floor with intermittent walking to move bumpers or retrieve attachments
• Wash bumpers on tables/ stands (~42 inch height) or in floor racks
• Retrieving bumpers from racks ranging from floor to 6 feet in height and carrying them to assembly stations
• Retrieve attachments off of racks up to a height of 74 inches
• Retrieve boxes of small components (nuts, bolts, etc.) from shelves that are stocked by shipping / receiving.

Box weight is up to 40 pounds.

Height of highest shelf is 55 inches.
• Attaching nuts, brackets, lights, wiring and plastic components to the bumper.

Requires repetitive wrist and hand motion and fine motor coordination to manipulate nuts, washers; forceful pinching to fasten clips
• Use of 12 pound nut runner at 4 foot height for fastening nuts.

Hammering bumper attachments with rubber mallet.
• 473 and 610 cells have a manipulator on a hoist to assist with lifting and placing assembled bumper into floor racks.

The manipulator is operated with two hands and thumb controls on handles.

Assembler pushes and pulls on handles to maneuver manipulator into place.

When placing bumpers into top position on floor rack with manipulator, assembler’s hands are at a height of 6 feet while holding onto handles.
• 473 and 610 bumpers are also manually lifted (weight up to 63.5 pounds)
• Other cells do not have manipulator.

Assembled bumpers (weight up to 37.2 pounds) are manually carried and placed into floor racks.
• Push/ pull racks of bumpers (up to 25 pounds of force)
• Move bumpers from one assembly station to the next as they move thru the assembly process.

Requires repetitive gripping, lifting and maneuvering of bumpers.

In some areas bumpers are moved with one person and in others, they are moved with 2 people.

(One person on each end).
• Target rate of production is 500 bumpers / 8 hour shift on the DS line.

The DS line has the fastest production rate
• Positions within the assembly cells are to be rotated up to every 2 hours.
• Shift is 8 hours.

May work overtime up to 10-12 hours.

Two 10-minute breaks/ shift and 20 minute meal break.

JOB PHYSICAL DEMANDS

• Must be able to lift minimum of 50 lbs.
• While performing the duties of this job, the employee is regularly required to stand, walk; use hands to finger, handle or feel; reach with hands and arms; talk and hear.

The employee must regularly lift and/or move up to 50 pounds.

The employee is required to push, pull, reach and lift above head and below shoulder level.
• While performing the duties of this job, the employee is regularly exposed to moving mechanical parts.

The employee is frequently exposed to wet and/or humid conditions and fumes or airborne particles.

The employee is occasionally exposed to toxic or caustic chemicals and vibration.

The level in the work environment is usually loud.
• The work environment characteristics described here are representati...