Senior Process Engineer - Thermal Spray

The Senior Process Engineer is responsible for technical/production support, process/product development and optimization of Aerospace and Industrial gas turbine component repair and manufacture.

The role includes daily production support, continuous improvement, new component development, new process/equipment qualification, and general technical support for the component value stream.

This position will work equal amounts in the shop floor and office environments with cross-team collaboration.

Due to government regulation only US persons (U.S.

citizen, U.S.

naturalized citizen, U.S.

permanent resident, holder of U.S.

approved political asylee or refugee status) may be considered for this role.

  

Key Responsibilities:


* Apply Continuous Improvement tools and concepts on product/process subsystems or manufacturing systems.


* Optimize the production process and product design using a robust lean problem-solving methodology.


* Develop KPIs to effectively manage process and product outcomes.


* Utilize project management skills to lead assigned projects/programs to successful completion.


* Collaborate effectively in a multi-disciplinary team environment to develop component designs and repairs.


* Engage with the other engineers at the site to collaborate on projects and development of robust solutions.


* Assist in making technical decisions on product/process design and provide definition to the team to ensure mutual success.


* Owns technical aspects of assigned components and or processes from initial concept through all manufacturing stages.


* Manages capital equipment projects within assigned areas


* Prepare accurate written technical reports, specifications, procedures, and manuals.

Experience & Education:


* Bachelor’s degree in Engineering (Mechanical, Materials, or Aerospace preferred).


* 5+ years of relevant experience in aerospace or automotive parts manufacturing.


* Proven ability to collaborate effectively in a machine-shop environment.


* Proficiency in 3D modeling software (e.g., Siemens NX).


* Experience with Thermal Spray or other coating processes.


* Familiarity with robotic or CNC programming.


* Expertise in tooling design, including fixturing, molding, and masking.


* Strong understanding of GD&T principles and exposure to additive manufacturing technologies.


* Working knowledge of program management tools and related skill sets.

 


* Knowledge of gas turbine manufacturing processes preferred.


* Excellent communication skills, both written and verbal.


* Proficiency in Microsoft Office Suite (Word, Excel, PowerPoint, Project).