Deputy Manager Maintenance

Ensure safe working environment in the plant to make accident free plant.
Target to achieve Availability of Production lines and benches with Zero production down time by adopting best maintenance practices
Improve the machine /line efficiency level more than 100% by continual improvement and modifications in machines
To develop Technical competency for Maintenance team autonomy by training and development
Monitoring of established systems and make sure will be followed by team
Up keep and build safe inventory critical spares and monitoring by adopting MIMS

AREAS OF RESPONSIBILITY

(Describe the nature, scope, level of improvements to new ideas, etc.)

LEVEL



*(Full, Partial, Supportive)

MEASUREMENT

(Quantitative or quality criteria to achieve responsibility)

Planned Maintenance

Categorize the machines into ABC machines depending on the criticality of the machine for the business.

Identify the maintainable components in the machines.

Define the type of maintenance required for the maintainable components.

Prepare the work instructions the planned maintenance activities.

Prepare the preventive maintenance schedule for the whole year.

Allocate resources to handle planned maintenance on a daily basis.

Track the planned maintenance implementation and update records.

Evaluate the effectiveness of planned maintenance.

Update the work instructions and schedules based on the evaluation and improvements.

Partial

% completion on time

Automation

Decide appropriate automation solution for manual process.

Design electrical / elecro pneumatic automation circuts.

PLC programming, troubleshooting, machine up gradations to improve machine availability

Full

Machine availability, MTTR, MTBF

Reactive Maintenance

Ensure repair of machines during breakdowns.

Pool the available resources and immediately take action to rectify the problem and resume production.

Analyse the root cause analysis of the failures and implement improvement plan.

Report failures and actions for loss of availability of machines.

Work towards bringing down the down time due to breakdowns / non availability of machines.

Partial

% availability; MTTR and MTBF

Predictive maintenance

Identify maintainable components for predictive maintenance.

Prepare schedule, organize resources; monitor the signatures; analyse the data pattern on the failure mode and plan for resource and maintenance requirements

Partial

% completion on time

Spare Parts Management

Prepare the plant tree - determine the maintainable components of a particular machine in a particular location in the plant.

Link the work instructions to the maintainable components; Arrive at safety stock requirements based on Vital Essential Desirable (VED analysis), cost, lead time analysis.

Identify the population and required stock levels of the parts.

Identify suitable vendors and plan for procurements of parts on time.

Localize the parts as and when required.

Work towards redesign for improving the lifetime of parts / comp...