Sr Manager - Automation

MISSION

• Realize the Industrial Automation of the machine as per the technical files meeting the Safety , Quality , Cost and Delivery

• Lead the parameter setting activity in the test benches to deliver quality product.

• Interact with all stakeholders - Design ,Assembly , Process teams to understand the technical needs and realize PLC, HMI, Vision, Robot Offline & Online Programming.

• Load ,test , Prove-out , Qualify the Testers /machines.

• Installation and commissioning and qualification at Schneider Plants , Supplier if needed.

• Complete the required documentation and handover the machines to the respective departments.

• Monitor the performance of the running machines during the observation period and lead the corrective actions

• Offer technical support to resolve problems in running machines.

Business Understanding:

• General manufacturing processes in Electrical/Auto/Auto auxiliary Industry, Machine

• Assembly knowledge

• Manufacturing Industry and Discrete line experience is must.

• Industry experience like Machine builder, Automobile, Auto accessories, Switch gear, manufacturing,

Requirements

• Experience Standard PLC interface DFB for Manual/ Auto/Semi-Auto Station

• Experience Standard Manual Assembly Station PLC Template handling.

• Experience in Cycle time study and line balancing.

• Experience in validation of Machine Risk Assessment, Safety circuit and poke yoke.

• Experience in PLC, HMI, SCADA, Analog modules, different communication protocols.

Prefer to have Schneider PLC & HMI experience.

• Experience in Schneider PLC, HMI, and SCADA programming - SFC, Ladder, Structure text.

• Experience in handling Industrial elements: Laser marking, Robotics, Vision inspection, Scanning, Product testing, Torquing, Sensors, Assembly Poka-yoke, Servo drives, welding controller, Load cell LVDT, Power source, printers.

• Experience in Communication Protocols Serial, Modbus, Profibus, TCPIP, FTP, Ethernet IP.

• Test machine PLC&HMI/PC Programming & Debugging

• Manual assembly station hardware integration/debugging in PLC (sensor, screwdriver, scanner....) & HMI.

• MES Qualification

• Technical recipe, Rework Management, Golden Dummy Sample

• Experience in Applications, Electrical circuit, Mechanical, Pneumatic & Hydraulics.

• IT-OT Networking & Cybersecurity Compliance

Full

100% Completion

Additional Knowledge

• All necessary documents (technical specification, BOM, technical data, material

• Product/Recipe configuration in MES

• Excellent knowledge of relational databases, SQL and ORM technologies (JPA2, Hibernate)

• MS Visual Studio, ASP.NET

• Extensive experience with OPC Unified Architecture platform

• Familiar with vision systems (Cognex, Keyence)

Full

100% completion

Project management Skills

• Plan the detailed Implementation activities

• Follow up with team for execution roadmap

• Identify the risks in project and mitigat...