Lean Technician

SUMMARY

Responsible for maintaining and improving Assembly Line Standards and Takt Time performance by developing ways to mistake proof processes (i.e., Go/No Go Gauges, Visual Aides, etc.), supporting delivery and movement of parts.

Performing kaizen type events (including video analysis) to eliminate non-value activities and improve productivity efficiency through Standard Work improvements.

 

Major Areas of Accountability


* Use lean principles to continuously improve the area.
+ Evaluate Flow and Target needs for improvement.
o Time Studies
o Video Analysis
o Design of Experiments


* Improve Material Flow.


* Suggest Improvements to established Standard Work.


* Driver in defining and establishing new Standard Work.


* Change Agent – Coach and inspire operators and others to think and act Lean.


* Work with Operators and Line leaders on 5S and ongoing improvements to program.
+ Labeling all tool boards, fixtures, stations, and floors etc
+ Documenting before and after for all 5s improvements.


* Share / Solicit best practices from other plants.


* Work with suppliers (Internal and External) & Material Coordinators to establish visual min/max.


* Continually develop ways to improve the safety performance and eliminate any safety issues identified on the Assembly Line.


* Update Metrics as required.


* Train Operators on Lean principles.

 

Knowledge and Skills


* Welding skills desirable.


* Skill with AutoCAD.


* Ability to design parts and fixtures for continuous improvement.


* Ability to adequately document design improvements for sharing throughout BAC.


* Must be a good listener and observer.


* Must be able to comprehend and implement suggested improvement recommendations.


* Must be flexible and able to adapt quickly to change.


* Must be able to lead kaizen type events (i.e., film analysis, time study, 5S Workshops).


* 3 to 5 years experience in product knowledge and construction of the specifics sites products.


* Working knowledge of computers including word processing, spreadsheets, and databases, i.e., Word, Excel, PowerPoint, SAP, and the Internet.


* Must possess a can-do attitude and demonstrate a high level of motivation.


* Strong verbal and written communication skills.


* Possess a Coaching Mindset.


* Quality orientation and high attention to detail.


* Good organizational and planning skills.


* Excellent interpersonal and communication skills.


* Problem analysis and structured problem resolution skills.


* Good working knowledge of and be able to demonstrate Kaizen and Lean Manufacturing techniques.


* Be aware of safety hazards and take appropriate precautions / actions.


* Must be able to read and interpret drawings, use simple math, and use basic handheld measuring tools.

 

Judgment Required

Primary job fu...