Senior Manufacturing Engineer

Job Category:

Engineering

Job Family:

Operations Engineering

Job Description:

What you’ll do:


* Lead the manufacturing engineering program for a product sub-category by working collaboratively across the business and within the engineering complex.


* Has an active role developing and driving engineering strategy around capability, capacity and optimization that align with organizational priorities.


* Guide, mentor and train manufacturing engineers in the mastery of the manufacturing engineering tools, methodologies, and skills.


* Evaluate existing manufacturing processes and identify areas for improvement in efficiency, productivity, process capability, risk, and cost reduction.


* Design and implement improvements to enhance yield, reduce waste, increase throughputs, improve cycle times, reduce bottlenecks, and streamline operations while maintaining strict adherence to food safety and quality standards.


* Collaborate with Process Excellence and Data Science/Analytics teams to leverage data for process optimization.


* Collaborate cross functionally to scale up new products from concept to production, ensuring seamless integration into existing manufacturing processes.


* Partner with Maintenance and Reliability Engineering to ensure equipment uptime and reliability as well as integrate predictive maintenance strategies.

Collaborate with Maintenance and Reliability Engineering for long-term solutions.


* Lead or assist in the development of new equipment installations or modifications, from concept to commissioning, with a focus on maximizing output, minimizing downtime, and reducing operational risk.


* Utilize data analysis and statistical techniques to identify bottlenecks, process variability, and areas for improvement in production processes.

Implement data-driven solutions to increase overall efficiency while mitigating operational risk and collaborating with Process Excellence and Data Science to refine analytics models.


* Conduct Failure Modes and Effects Analysis (FMEA) to proactively identify potential failure points, risks, and weaknesses in processes and equipment.

Develop strategies to reduce operational risk and enhance process reliability, working closely with Reliability Engineering.


* Define and own manufacturing process control plans.

Set up in-process measurement systems.

Complete GR&R activities to ensure effectiveness.

Set up process monitoring and trending, including SPC of critical parameters.


* Perform process capability studies to predict manufacturing process trends to allowing us to meet customer specifications and create stability in day-to-day operations.


* Working collaboratively, troubleshoot manufacturing issues, identify root causes, and implement corrective and preventive actions to prevent reoccurrence.


* Participate in the selection and evaluation of equipment, tools, and materials to ensure optimal performance and cost-effectivene...