Quality Technician

Position Summary

Molex ADS is seeking a detail-oriented Quality Technician with hands-on metrology and First Article Inspection (FAI) experience in high-reliability connector and cable assembly manufacturing.

This role executes connector-specific FAIs, performs dimensional and electrical inspections, operates metrology equipment documents traceability and calibration records, and supports continuous improvement to ensure connector performance and customer compliance.

Schedule is Monday - Thursday 7:00am - 4:30pm, Friday 7:00am-11:00am.

Key Responsibilities

Perform First Article Inspections (FAI); compile AS9102-style FAI packages and customer-specific FAI documentation.

Interpret engineering drawings with GD&T to determine critical-to-function (CTF) features and define measurement strategies for connector geometries.

Maintain, verify, and control inspection fixtures, gages (pin/plug gauges, crimp nests), and test jigs; identify out-of-tolerance tools and coordinate calibration or replacement.

Maintain calibration and traceability records in accordance with ISO 9001 / AS9100 and customer requirements; support internal and external quality audits.

Prepare inspection plans, FAI checklists, inspection travelers, nonconformance reports (NCRs), and disposition recommendations; escalate critical issues to engineering and customers.

Perform Measurement System Analysis (MSA) / Gage R&R for connector-critical features and key test equipment.

Use SPC methods to monitor key characteristics; prepare control charts and drive corrective actions.

Train operators on inspection methods, gage usage, connector acceptance criteria (IPC/WHMA-A-620), and proper handling to avoid FOD and contamination.

Support root cause analysis and corrective/preventive actions for connector-specific failures.

Required Qualifications

High school diploma or GED required; Associate degree or certificate in metrology, manufacturing, inspection, electronics, or related field preferred.

2+ years hands-on inspection/metrology experience in connector, cable assembly, or precision interconnect manufacturing (or equivalent military experience).

Experience performing FAIs and preparing AS9102-style packages.

Experience with CMMs and inspection software (PC-DMIS, Zeiss Calypso, PolyWorks) or programmable portable arms.

Ability to read and interpret engineering drawings and apply GD&T to inspection planning.

Strong attention to detail, problem solving, and written/verbal communication skills.

Preferred Qualifications

Previous experience in aerospace/defense connector inspection and knowledge of common connector specifications.

Certification: ASQ Certified Quality Inspector (CQI), IPC 620 trainer/inspector, or equivalent.

Experience with SPC tools and MSA/Gage R&R execution.

Experience with ERP/eQMS systems, drawing revision control, and FAI submission workflows to customers.

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